JX-IV Filling Machine: Quantitative Filling Equipment for Puffed Filled Food Production Lines

The JX-IV filling machine is used in puffed snack production lines, providing mixing, heat preservation, and conveying support for processes that require continuous injection of fillings into the interior of products.The equipment consists of a frame, reduction drive, conveyor belt, single-screw filling pump, heating components, mixing system, material hopper, and electrical control system.By stirring, moderately heating, and stably conveying the filling ingredients, it can connect with the upstream main machine to meet the process requirements for different filling amounts and product specifications.

What production scenarios is the JX-IV filling machine suitable for?

This equipment is suitable for extruded food and related snack food production lines that require stuffing processes.The actual filling effect depends on the product shell structure, the main machine's discharge rate, the filling formulation, temperature, and pumping speed. Therefore, the equipment should be matched with the main machine, molds, and overall process.The filling ingredients must be pre-mixed uniformly. The particle size of the ingredients must not exceed 0.5 mm, and the mixture should not contain moisture or easily settling substances to reduce the risk of clogging, leakage, and other issues in the single-screw pump and piping system.

How does the equipment achieve stable filling?

The JX-IV filling machine operates using a mixing motor in conjunction with a single-screw filling pump.Before production, add the filling ingredients into the hopper and start the mixer to ensure the material is evenly distributed.Then start the stuffing pump, and control the stuffing delivery rate by adjusting the pump speed so that it is synchronized with the rhythm of the main machine's product output.The equipment is equipped with heating and heat-preservation structures. According to process requirements, water can be added to the jacket of the stuffing machine and heated to 50°C–60°C.Do not start the heating system when the insulation tank is low on water.

Main Technical Parameters

The equipment drive power is 0.55 kW, the stirring power is 0.25 kW, the heating power is 0.5 kW, and the total equipment power is 1.3 kW.Overall dimensions: 830×650×1750 mm; equipment weight: approximately 180 kg.The manual does not specify a fixed production capacity; actual capacity should be determined based on the front-end main machine, product specifications, and filling process.When selecting a filling machine, in addition to considering power and dimensions, you should also verify the viscosity and particle size of the filling, insulation requirements, and the target filling volume.

Key Points for Installation and Commissioning

The equipment should be installed in a dry, well-ventilated, clean area free from water droplets and steam. The floor should be level, solid, and free from significant vibration.After transportation, individually check that the fixing screws, electrical components, and control box wiring are secure.The power supply shall be configured in accordance with the electrical requirements of the equipment, and reliable grounding or neutral protection shall be provided; the grounding resistance shall not exceed 4 Ω.Equipment commissioning should be carried out with the assistance of the manufacturer's technical personnel.Before formal production, an empty-load test run must be conducted to confirm that the motor rotation direction is correct and that there are no jams or abnormalities in the transmission before feeding material.

Safety Usage and Maintenance Recommendations

Do not open the sealing cover or the cabinet door while the equipment is operating. The power supply must be disconnected before maintenance, cleaning, and inspection.Regularly clean dust and foreign objects from the control box, and inspect the connecting flanges, bearing housings, fastening bolts of the drive system, and the tension of the V-belts.During extended periods of inactivity, residual material in the barrel should be cleared, the cover should be secured, and the discharge port switch should be closed to maintain the cleanliness of the barrel.Dayi Machinery can provide equipment configuration and process integration recommendations for the filling section, based on customer product samples, filling formulations, and overall line objectives.